1. Low malfunction rate in first 5 years. Life span is over 15 years.
2. With safety light curtain. Guarantee the safety of workers without influencing the auto-running of machine.
3. Equip stainless-steel-blowing tube. To avoid blowing tube can not cooling down which result from the rusting block up the water pipe.
4. Equip thicker linear rolling guide with 65 mm guide rod for the mould station moving. The machine has longer life span than those with 45-50mm guide rod which was used by other factories.
5. Auto-lubrication control system is a creative design which can renew the lubrication oil. Pump out certain volume of lubrication oil to each point. Collecting the used oil for cleaning and environmental friendly, while lengthen the life span of machine.
6. Equip hydraulic oil accurately secondary filter systemwith detector and indicator. Ensure the hydraulic oil is clean and guarantee the long life span of Hydraulic Blow Molding Machine.
7. Equip hydraulic oil accurately secondary filter systemwith detector and indicator. Ensure the hydraulic oil is clean and guarantee the long life span of Hydraulic Pipe System.
8.Equip servo valve and high-precision electronic caliper for mould station moving, PQ closed-loop control. To make the action of mould station moving more stable and energy efficient
9. The construction of blowing tube carrier and mould station are more stable, which is able to resist the force from the blowing tube without hook.
Technical Data for Blow Molding KHX-KS55UF2x6-500ml
1. General Issues
Machine operating manual including Hydraulic, Pneumatic, Assembly drawing, Cooling water.
Max. volume of product single cavity 500mL
Total weight 8 ton 3.5-4.5bars Max. output 600pcsh (250mL product net weight 30-50g,Sufficient cooling water temperature at
8℃ with an intake pressure of between 3.5 to 4.5 bars, with a Min. difference between intake and outlet of 3 bars. )
2. Clamping Unit
Principle bi-direction synchronous clamping device with double axis.
Linear roller guidance horizontal.
Clamping force 150KN
Mold platens H x W 400 x 500 mm
Distance between the p;atens 150-550mm
Clamping unit stroke 300mm
3. Die Head
Type of die head Double lays head of accumulator.
Max mouth diameter 8- 20MM
Max. Storage volume
Type of temperature sensors K
Heater power 12KW
100 point WPS systerm controller (B&R) or MOOG 100 poing
4. Extruder Screw Barre Screw Extruder Barrel
should be adequate to work with HDPE
Screw diameter 55-6530D
Nitride treatment barrel and screw.
Plasticizing efficiency 80-100 kgh (HDPE)
Feeding zone grooved with cooling water
Cast-aluminium heater, adopt European mode of connection
Type of temperature sensors
DC motor drive 13KW
Cooling by 5 cooling fans.
Raw material hopper with a window.
Blow system mounted on linear guide under the mold.
Height adjustment mechainsm 150 mm
Blow pin updown stroke 150 mm , controlled by hydraulic cylinder
Mechanical adjustment for left and right
6. Take out system
Take out stroke 400 mm
Adopt lear guide and synchronous belt transmission of motor to advance and retreat
Gripper with the function auto cooling water
7. Hydraulic System
Hydraulic working pressure 100 -150 bar
Hydraulic system servo pump 60 Lmin
Hydraulic valvesYuken brand
Oil Temperature sensor showing the screen
Motor power 5.5-11 KW
Servo valve (REXROTH--From Germany)
Servo oil source4KW
Piston pumpYUken (YUKEN--From Japan)
Threads of hydraulic block use of screw joint GE(ISO 1179)
8. Pneumatic System
Pneumatic cylinders AIRTEC
Pneumatic valves AIRTEC
Max. pressure of all components 10 bar
Max. pressure of gauge 6-8bar
9.Servo Control System
Control System Moog
Servo WDS control system
Full color 12.4"
Full color 12.4" screen.
Recipe and machine data storage on memory stick (CF)
Emergency stop push buttons (rotationally release) without key
All electric components needs to be for power supply 220V380V, 50Hz, controller DC24V,
Total rated power 76 KW
Average energy consumption 22-30 KW
Main components (Air switch, Contactor) :Schneider intermediate relay Schneider
Invertot of extuder motor PARK
Linear transducer Gefran
Proximity switch Schneider
All pipes for cooling water made of rubber material.
Separate cooling water circuit for Mold, Blow pin, Extruder feeding zone, Oil cooling.
Water consumptions 10m3h
Clamping unit should be forward 600 mm, for mold changing
Aluminum profiles for safety doors, with plastic window.
Machine color according requirement of customer
Overall dimensions of machine LxWxH 2.8 x 2.2x 2.6 m
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